Underground Support

BRODYLINE is geared towards building great partnership with our clients in the provision of goods and services.

We have expanded our product range which supports all Industrial and Mining sectors in South Africa and abroad.

Our manufacturing partners and associated after sales experts in respective fields are accredited and offer the same great service support to our clients. With these support channels, we continue to achieve quick turnaround on lead times.

Our service delivery is insured by the following key factors:

Always dynamic.
Offer cost effective solutions without compromising client specifications.
Deliver tailor-made solutions that exceed client expectations.
Meet expected delivery dates.

Underground Mining Support Materials

BRODYLINE is a supplier of underground support materials, working closely with mines in Africa; understanding the needs of our clients and delivering superior quality products that ensure underground working safety and good productivity.

HRB® – Hollow Rock Bolt

The HRB® bolt is a Hollow Steel Bolt used in resin or grout installations, typically in hard rock mines where larger diameter support holes are drilled. The 27mm HRB® bolt is typically used with 34mm, 36mm and 38mm diameter holes. This ensures that the correct ratio between hole diameter and bar diameter (annulus) is achieved. The HRB® bolt has a tensile strength of 135 kN and is manufactured in most standard lengths. In narrow stope heights, the bolt can be supplied with a coupler to facilitate the installation process. The HRB® bolt can be galvanized or DiSTeK™ coated if required.

Katbar®

Mining-specific rebar has been developed to improve on the performance of conventional rebar in mine rock reinforcement applications.
Katbar® may be used with mechanical anchoring and / or grouting, especially where re-tightening of the anchor is required.

Katbar® is hot rolled during the manufacturing process with a surface geometry that provides a continuous coarse-pitch twin-start thread. This alleviates the need to separately roll a thread onto the bar, and the bar may be simply cut to length.
During use, fully threaded bar overcomes the limitations of a finite thread and is applied where re-tensioning of the installation is required (such as rock scaling) or where insertion depth is inconsistent.

Katbar® is compatible with cementatious grout, chemical resin, mechanical anchoring or combinations of these. Katbar® is supplied assembled. Assemblies vary in the choice of bar diameter and length, washer type and size, nut and seat as well as in the provision of load indicators, nibs and mechanical expansion shells.

Mechanical Anchored Rock Bolts (Roof Bolts)

Rock Bolts / Studs are mechanically point anchored within the rock using 3 leaf bail-type expansion shells attached to the inserted end of the bolt. Expansion shells are supplied screwed onto the end of the rock tendon and are inserted into the hole. When tension is applied to the tendon the tapered plug within the shell forces the leaves to move outwards, thus wedging them against the walls of the borehole. This means that the mechanical bolt is functional immediately on installation. In many applications the installation is post-grouted for additional stability. The complete rock bolt assembly includes the threaded bar, bearing plate (washer), nut, seat and expansion shell. Numerous combinations are available to suit individual strata control requirements. These include:

Bar Type
Bar diameter
Thread type
Expansion Shell size
Washer Profile
Washer Dimensions

All round and deformed bar (ribbed bar) used for mechanical anchors is high tensile (minimum 480 MPa) steel hot rolled in accordance with SABS 920. Step Bar® and Katbar® are specifically designed for mining applications (please refer to the individual Product Information Sheets for more detail).

Resin Anchored Rock Bolts

Rock bolt assemblies for resin anchoring (chemical anchoring) comprise the stud, nut, bearing plate washer and a selection of accessories and modifications which can be configured to suit particular installation and rock support requirements. Rock bolt assemblies are packaged as complete, ready-to install units.

Friction Anchors (Split Sets)

The Friction Anchors can be installed with either hand held or mechanized equipment (jumbos, roof bolters, etc.) to provide an immediate frictional rock support at the face. For additional corrosion protection, Friction Anchors can be galvanized or thermally zinc diffused with a DiSTek™ coating. Our Friction Anchors are made from high tensile steel, roll formed into open slotted tubes. Driving the high tensile steel tube into a hole with diameter smaller than the tube diameter generates a radial force on the rock. This results in a frictional resistance to the pull-out of the tube from the hole.

A steel ring is fixed to the collar end of the tube to retain a bearing plate (washer).

Pig Tail Eyebolts

Pigtail Eye Bolts are used mainly to suspend underground services such as pipes and conduits. Pigtail Eye Bolts are secured by means of a mechanical expansion shell.

Flexible Eyebolts & Wedges

Flexible eyebolts are used mainly to rig underground snatch blocks and pulleys. Wedges secure the eyebolt in the hole. Flexible eyebolts are available with either round eyes or link lock eyes (“Cobra”).

RocLoc® Timing Light – RTL

The RocLoc® Timing Light is designed to assist mining personnel with the installation of RocLoc® Resin capsules to ensure that the appropriate spin and hold times are adhered to. Standard units are pre-set to comply with standard spin and hold times; however we are able to customize the timing intervals to suit a customer’s specific requirements.

RocLoc® Resin Capsules

RocLoc® Resin capsules are a two compartment capsule with the outer sheath made from polyester film. The one compartment contains the resin mastic and the other compartment contains the catalyst paste. The insertion and rotation of a roof bolt breaks the sheath and al lows the resin and catalyst to be mixed. This thixotropic compound sets after a specified setting time and creates a chemical bond between the anchor and the strata.

Application

RocLoc® Resin Capsules are used in conjunction with roof bolts and cable anchors to provide support in underground excavations. Installations can be done with either hydraulic or pneumatic type bolters.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Collision Avoidance Systems – HazardAvert® Proximity Detection

With the development of the HazardAvert ® system and working in partnership with the Mine Safety teams to reduce crushing and pinning type fatal accidents. The HazardAvert® was the first Proximity Detection System approved by MSHA. Using a Magnetic Marker Field, HazardAvert ® systems alert miners of danger areas as they work and navigate around with heavy equipment and their inherent danger zones, and with selected systems, can automatically slow down or stop the machines should miners be in a position of imminent threat. It has been successfully tested and in operation on various types of underground equipment such as continuous miners, as well as surface vehicles including haul trucks, forklifts and drag lines.

Low Frequency Dynamic Marker Fields allow many personnel and machines to operate together without conflict or nuisance alarms.
Shaped Field Technology allows larger marker fields where needed, and smaller fields in places that could create nuisance alarms. Multiple system configurations allow HazardAvert® to be effective on any machine or vehicle.

Not only are the HazardAvert® systems tough, they are also reliable and easy to operate, promoting their use amongst workers. If you have equipment that moves, HazardAvert® addresses the dangers involved to promote safety awareness, and to integrate seamlessly into your current safety strategies. There is no limit to the number of workers or vehicles that can be outfitted.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Rescue Gas Bottles – Dräger PSS® BG 4

Introduction

The Dräger PSS® BG 4 is a closed-circuit Breathing Apparatus which is independent of the surrounding air and particularly suited for long-term assignments in a toxic environment. Soda lime absorbs the carbon dioxide in the exhaled air and oxygen is constantly added and not guided outside – such as in breathing apparatus with pressure gauge – but kept within the circuit. Depending on job performance, the duration of use is up to four hours. For oxygen supply, compressed oxygen is used.

High-Performance Soda Lime

Drägersorb 400 has been especially designed for the absorption of CO2 in closed-circuit breathing apparatus. It contributes significantly to the long-term safeguarding of performance capability, especially under the expected conditions of use of the Dräger PSS BG4 Plus. Drägersorb 400 is characterised by a very high abrasion resistance and can therefore be used in the apparatus for 6 months or, if stored in the vehicle, over a distance of 500 kilometres.

Easy Maintenance

The Dräger PSS® BG4 can be assembled and disassembled quickly and conveniently without tools.

All Features at a glance

The breathing apparatus is equipped with the fully electronic warning and signal unit Bodyguard® II. It provides the wearer with important information, such as cylinder pressure, remaining duration of use, or temperature during the assignment. The information is presented visually and acoustically. The data registered by Bodyguard® II can be transmitted to the Dräger PSS® Merlin monitoring panel in connection with an optional transmitter unit.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

MECHANICAL DIVISION

Our Products

Pumps

Slurry pumps
Submersible pumps
Multistage pumps
Chemical pumps
Clear Water pumps
Dosing pumps

Valves

Diaphragm valves
Knife Gate valves
Pinch valves
Butterfly valves
Ball valves

Crushers

Symons Nordberg
Allis Chalmers
Sandvik
Crusher spares

Introduction to Slurry Pumps

The challenge of designing, manufacturing and marketing a range of slurry pumps has been an exciting one. Key criteria to our success has been:

Wear resistance in corrosive and abrasive slurries – improved materials.
Extending wear life.
Improving efficiencies.
Cost effective solutions.

The STALLION ranges of pumps is an equivalent to the WARMAN & METSO range, with parts interchangeability and have been engineered to provide all of the above and more.

PF Pumps – Dewatering

General Overview

The PF pump range has been designed to offer reliability in dewatering and process water applications. PF Pumps are supplied standard with high-chrome wet ends, and are available with stuffing box or expeller sealing arrangements. Alternative materials available on request.

Bearing Assembly:

Supplied standard with hardened shaft sleeve, giving shaft longer lifespan.
Oil bath bearing housing.
Maximum power: 300kW – FP150 / 150kW – FP100

Casing:

Design allows for ease of rotation & maintenance.

Impeller:

Closed impeller design to increase efficiency.
Adjustable impeller helps maintain efficiency.
Efficiencies as high as 70%.
Total head up to 140m.
Pump-out vanes on both shrouds, helping to minimize recirculation and reduce pressure in the stuffing box.

Sealing Options:

Stuffing Box.
Expeller Seal.

AH Metal Slurry Pumps

General Overview:

The AH range has been designed for corrosive and erosive slurries. A combination of wet end materials is available such as chrome, rubber, various grades of stainless steel & alloys as well as a newly developed SH46 material.

Bearing Assembly:

Short overhang on shaft design, assists with shaft deflection as well as vibration.
Dimensional interchangeability to suit heavy duty bearing assemblies.

Casing:

Ease of maintenance design allows interchange ability with High-Chrome, Elastomer and various other material options.

Impeller:

Various impeller designs to suit any application.
Impeller adjustment via bearing assembly.
Expulsion vanes on impeller shroud, minimizing recirculation and reduced pressure in the stuffing box.
Various materials to suit any application.

Sealing Options:

Stuffing Box (Full Flow, Low Flow & Ultra Low Flow)
Expeller Seal, Mechanical Seal

AH Rubber Slurry Pumps

General Overview:

The AH rubber range has been designed for corrosive and erosive slurries. A combination of wet end materials are available such as chrome, rubber, various grades of stainless steel & alloys as well as our newly developed SH46 material.

Bearing Assembly:

Short overhang on shaft design, assists with shaft deflection as well as vibration.
Dimensional interchangeability to suit heavy duty bearing assemblies.

Casing:

Ease of maintenance design allows interchangeability with High-Chrome, Elastomer and various other material options.

Impeller:

Various impeller designs to suit any application.
Impeller adjustment via bearing assembly.
Expulsion vanes on impeller shroud, minimizing recirculation and reduced pressure in the stuffing box.
Various materials to suit any application.

Sealing Options:

Stuffing Box (Full Flow, Low Flow & Ultra Low Flow)
Expeller Seal, Mechanical Seal (Highlands Design)

Type P Pumps

General Overview:

The “Type P” Pump is a Cost Effective Solution to Medium Duty Slurry applications and the design allows for easy maintenance.

Bearing Assembly:

Short overhang on shaft design, assists with shaft deflection as well as vibration.
Dimensional interchangeability to suit heavy duty bearing assemblies.

Casing:

Solid casing design.
Ease of rotation & maintenance on casing with improved clamp design.

Impeller:

Various impeller designs to suit any application.
Impeller adjustment via bearing assembly.
Expulsion vanes on impeller shroud, minimizing recirculation and reduced pressure in the stuffing box.
Various materials to suit any application.

Sealing Options:

Stuffing Box (Full Flow, Low Flow & Ultra Low Flow)
Expeller Seal, Mechanical Seal

DTV Vertical Spindle Pumps

General Overview:

The “DTV” Pump range is suited to all Sump Applications, Spillage, Carbon transfer etc. Various column lengths and materials of construction are available. Chrome, Rubber & Stainless Steel are suited for Corrosive and/or Abrasive Sump Applications.

Bearing Assembly:

Grease lubricated and sealed with labyrinths and V-seals.
The upper and lower bearings are grease purged.
Taper roller bearings are used on drive and non-drive end bearings.

Casing:

Salvic Joints and two quick release cotters are used to lock the casing in place, allowing for ease of maintenance.

Impeller:

Open 5-vane Top Suction impeller design enables the handling of large solids.

Strainer:

Ease of Maintenance Design with Quick Release Cotters.

QV-65 Vertical Spindle Pumps

General Overview:

The “QV-65 Vertical Spindle” range of pumps is suited for all Sump Applications; Spillage & Carbon transfer. Available in different spindle lengths and materials of construction.

Bearing Assembly:

QV-65 Pumps are comprised of a Cantilever Shaft Design.

Casing:

Casings are available in various rubber and metal options.

Impeller:

Impellers are available in various rubber and metal options.

Sala ST Vertical Spindle Pumps

General Overview:

Our “Sala ST” range of pumps is specifically designed to handle Highly Abrasive Slurries. Our robust pumps also feature a simple design aimed at making installation and maintenance an easy task.

Bearing Assembly:

Installed bearings designed for more than 60 000 operating hours, and are double sealed against contamination.
Impeller clearance is a simple adjustment of the shaft and bearing housing assembly.

Cantilever Design:

Our “Sala ST” pumps have no stuffing box, submerged bearings or seals, which guarantees minimum maintenance, while eliminating any requirement for flushing or sealing water.

Wear Parts:

All pumps are supplied standard in various options of natural rubber & 27% chrome, with stainless steel and other materials available on request.

Impeller & Casing:

Type “S”: A Semi-Open impeller and casing with spray holes. A portion of slurry pumped returns to the sump, allowing for agitation of solids and de-aeration of the pump, helping to prevent air blockage.
Type “A”: A Semi-Open impeller with slurry agitator and extended shaft. This design is well suited for pumping course, rapid settling solids.

VF Froth Pumps

General Overview:

Boost your Froth Pumping Levels with the froth pump that has been designed to ensure high efficiency with minimal maintenance. The application areas include Mineral Mining Process Plants, Pulp, Paper, Sewage and Effluent.

Design Background:

When it came to the design of our Froth Pump, the main concern was reducing the froth factor considerably. We achieved this by creating a larger settling area in the tank, through the addition of a spiral and increased the vortex finder size.

The spiral increases the surface area inside the tank and reduces the travel distance of the escaping air.
The spiral induces cyclonic flow from the feed pipe to the impeller eye notwithstanding the low mass of the froth.
The spiral also prevents the liquid climbing the tank wall and this energy is diverted in feeding the slurry into the impeller.

Pump Characteristics:

Built-in vortex breaker in the inlet (suction) boosts efficiency by ensuring that the media reports to the impeller eye.
Deflector plate housed within the tank prevents the formation of a vortex, swilling and spillage.
The cantilever design shaft enables the pump to operate without submerged shaft seals, bearings or stuffing box.
Large capacity tank allows for breaking down of froth.
Pumps are supplied as free standing integrated units. Simple to install. No foundations or alignment required.
South African designed and manufactured, resulting in a pump that operates under the most arduous conditions.
Discharge position can be rotated through 360º.
Open top design prevents air blocking.
Pump can run dry for long periods without damage.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Stallion Submersible Pumps

Our Stallion range of pumps is an equivalent to the Flight submersible range.

Stallion KDP8 Submersible Pump

Application:

The pump is designed for mining and quarrying dewatering applications containing abrasive particles. The wear parts can easily be adjusted to maintain optimal efficiency in high wear applications. The major material of construction is aluminium and the pump can therefore easily be moved from one site to another.

Available as a high head (HH) and medium head (MH) version.
Maximum water temperature pumped = 40°C
Maximum density of liquid = 1100 kg/m
Maximum depth in liquid pumped = 20m
Suitable PH range = 5-8
Particles equal to the size of the strainer openings – 50mm x 6mm.
NOT designed for explosive or flammable environments.

Discharge Connection
HH = 75mm (3”)
MH = 100mm (4”)

Materials of Construction:

Cast Parts: Aluminium, Grade LM 25
Shaft: Stainless Steel, EN 57
Impellers: Chrome Alloyed Cast Iron, Grade BS 4844
Strainer: Galvanised Mild Steel
Wear Parts: Rubber Lined (where appropriate)
Mechanical Seals Faces: Tungsten Carbide

Motor Details:

Squirrel cage 3 phase 50 Hz AC Motor insulation class F
Output 8kW at 2800Rpm.
Available in 380V (16Amps) and 500V (12Amps).

Design Features:

1. Cooling
The outer casing encloses the motor section of the pump providing a continuous flow of cold water when the pump is working, enabling the pump to maintain long term operation without overheating.

2. Oil Casing
Oil lubricates the seals and acts as a buffer between the pumped media and the motor of the pump.

3. Bearings
The upper bearing consists of a single row ball bearing. The lower bearing consists of a double row angular contact ball bearing. The expected life of the bearings is at least 15000 hours of operation.

4. Mechanical Shaft Seals
The pump has two mechanical seals which operate independently of each other.

5. Wear Parts
The diffusers are easily adjusted in the field making it possible to maintain optimum pumping efficiency at minimal cost. Wear parts can easily be replaced once in situ adjustment is no longer possible.

Stallion KDP20 Submersible Pump

Application:

Available as a high head (HH), medium head (MH) & low head (LH) version.
Maximum water temperature pumped = 40°C
Maximum density of liquid = 1100 kg/m
Maximum depth in liquid pumped = 20m
Suitable PH range = 5-8
Particles equal to the size of the strainer openings – 50mm x 10mm.
NOT designed for explosive or flammable environments.

Discharge Connection

HH = 100mm (4”)
MH = 150mm (6”)
LH = 150mm (6”)

Materials of Construction:

Cast Parts: Aluminium, Grade LM 25
Shaft: Stainless Steel, EN 57
Impellers: Chrome Alloyed Cast Iron, Grade BS 4844
Strainer: Galvanised Mild Steel
Wear Parts: Rubber Lined (where appropriate)
Mechanical Seals Faces: Tungsten Carbide

Motor Details:

Squirrel cage 3 phase 50 Hz AC Motor insulation class F
Output 20kW at 2900Rpm.
Available in 380V (36Amps) and 500V (32Amps).

Design Features:

2. Oil Casing
Oil lubricates the seals and acts as a buffer between the pumped media and the motor of the pump.

4. Mechanical Shaft Seals
The pump has two mechanical seals which operate independently of each other.

Replacement Spare Parts

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Multistage Pumps

We offer a full range of multistage dewatering centrifugal pumps; equivalent to the Sulzer product range.

We offer an unrivaled product range; manufacturing products to the highest specifications with highly advanced equipment and machinery.

The HPH pump range has been designed in a modular way based on different ranges of pressures for use in a wide range of applications, primarily for pumping clean or slightly polluted liquids.

HPH 48-20 Multistage Pump

HPH 50-20 Multistage Pump

HPH 54-25 Multistage Pump

HPH 58-25 Multistage Pump

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Chemical Process Pumps

Our chemical process pump range have been designed to meet ASME B73.1 standard specifications for chemical process pumps. The design of our pumps allows for interchangeability on all parts excluding the casing, impeller and stuffing box; which in turn assists with reducing stock holding and maintenance planning.

Applications:

Mining, Chemical Industry, Irrigation, Automotive, Petrochemical, Pulp & Paper, Food & Beverage.

Our Chemical pumps are a great equivalent to the Samco CP/CSO product range.

Clear Water Pumps

BRODYLINE can source and supply all types of centrifugal clear water pumps, and can serve any pump configuration or application. We supply SPP Pumps, Harland Pumps, KSB Pumps as well as all equivalent brands and pump sizes.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Introduction to Sera Dosing Pumps

Sera dosing pumps and feeding pumps are oscillating displacement pumps for the dosing and feeding of liquids in all industrial fields. We can dose nearly all flowing media, even with aggressive, abrasive, odorous, radioactive, inflammable, viscous or toxic properties – reliably and safely!

EcoBlue® Dosing Pump

General Overview:

The EcoBlue® by Sera solves dosing tasks economical and impresses with the usual quality, reliability and very low cost. A dosing-set is included in scope of delivery.

Capability characteristics:

High dosing accuracy
Long service life of diaphragms
High-quality materials
Linear control characteristics
Low maintenance
Low operating expenses
Leakage-free
Unlimitedly safe to run dry
Easy to operate
Low weight

Field of application:

The compact design allows a simple solution for manual START/STOP or pulse mode proportional dosing to the flow.

Examples of applications:

Drinking water treatment
Waste water treatment
Chlorine based drinking water treatment
Pool equipment
Agriculture

Solenoid Diaphragm Pumps

General Overview:

Thanks to Sera’s plug & dose“(standard configuration) a very simple commissioning is possible. The solenoid diaphragm pumps of the 2 series are available with simple (R204.1) and extensive (C204.1) control electronics. For special dosing problems and to meet nearly all of our customers’ needs, we offer induvial solutions, e.g.:

Multi-function valves

Completely available with dosing kits (“plug & dose”)
Design with Profibus DP-Interface
RS-/CS-design for outgassing media, self-ventilating

Advantages:

Directly controllable
PROFIBUS-DP-Interface
High dosing accuracy
Long service life of diaphragms*
High quality materials
Linear control characteristic
Low maintenance
Low operational costs
Leakage-free
Unlimitedly safe to run dry
Easy to operate
Low weight

*in comparison with previous commercially available drive diaphragms

Application:

Flow free mediums with the following characteristics:

aggressive
abrasive
radioactive
flammable
odorous
toxic

iStep® Stepper Motor Pumps

General Overview:

The new Sera dosing pump iSTEP® combines an intelligent drive concept with the accuracy of a diaphragm pump.

Advantages:

Extremely wide performance range with only one pump
Adjustment range 1:1000, thus optimally adaptable
Low pulsation dosage
Drive controlled by microprocessor
Flexible remote control
Slow mode for viscous media
Energy-efficient drive technology (annual energy consumption lower 100 €)
Batch dosing with recipe memory
Intuitive menu navigation incl. parameterization
Pulse division or multiplication
Weekly/ daily timer operation with 10 program memories
8 languages for the menu (de, en, es, fr, nl, cs, fi, tr)
Certified accord. to UL/CSA and TR

Field of application:

Due to the variable speed adjustment the possible applications are almost unlimited. It is intuitive to use, durable and particularly suitable for ambitious dosing tasks.

Examples of applications:

Dosing of chlorine for drinking water treatment
Dosing of precipitants for waste water treatment
Dosing of polymer

Controllable Diaphragm Pumps

General Overview:

Sera controllable Diaphragm Pumps are electronically controlled dosing pumps which can be used for many applications. They are designed for industrial use and guarantee highest operational reliability.

Capability characteristics:

leakage-free
directly controllable
PROFIBUS-DP-Interface
highest dosing accuracy
long service live of diaphragms
linear control characteristic
unlimitedly safe to run dry
low maintenance
low operating expenses

Field of application:

Flow free mediums with the following characteristics:

aggressive
viscous
abrasive
radioactive
flammable
odorous
toxic

Piston Diaphragm Pumps

General Overview:

Sera piston diaphragm pumps are leak-free oscillating displacement pumps designed for the dosing of volumes. They are an ideal combination of the high supply pressure of a piston pump and the perfect leak-proof diaphragm pump.

Performance characteristics:

Leakage free
Highest dosing accuracy
Dry run safety
High quality materials
Continuous operation with minimum maintenance
Long operating life
Easy to operate
Integrated safety device against overpressure

Field of application:

Flow free mediums with the following characteristics:

aggressive
abrasive
viscous
radioactive
flammable
odorous
toxic

Process Pumps

General Overview:

Sera process pumps of type are leakage free, oscillating displacement pumps for the volumetric dosing up to 81 l/h and pressures up to max. 300 bar – depending on the flow rate.

Advantages:

Wide range of applications thanks to a performance between 4,9 l/h and 1650 l/h with counter pressures up to 300 bar.
Exact flow respectively dosing rates by variable eccentric drives with a harmonic motion sequence.
High reliability thanks to high-quality technical material, hydraulically driven multi-layer.
Display of the membrane through an integrated diaphragm monitoring (visually standard/ electrically optional).
Safe against overpressure by an internal pressure relief valve.
Wide field of applications thanks to extensive accessories as well as an optional design for explosion-proof applications respectively in accordance with API Standard 674/675.
Efficient drives of IE2 (for drives from 0,75kW) accord. EuP guideline as standard.
Optimum customer specific design for almost any application thanks to a wide range of standardized modules.
Leakage free dosing and thereby a maximum security for productions environment.

Field of application:

Chemical industry – Used for high-pressure processes
Power plants – The pumps of the series 5 ensure a reliable boiler water conditioning
Petrochemical industry – Feeding of different chemical & Security technology at the highest level
Oil industry – Adding of liquid chemicals and achieving more efficiency and safety for our customer

Multi-Layer Diaphragm Pumps

General Overview:

By using a multi-layer diaphragm, a safety technical demanding metering can be realized. Increased safety requirements are guaranteed by a secure diaphragm monitoring (pressure switch, pressure gauge, etc.).

Capability characteristics:

Increased operational safety
Longer diaphragm lifetimes
Higher feed pressure
Leakage-free
Highest dosing accuracy
Dry run safety
High quality materials
Continuous operation with minimum maintenance
Long operating life
Easy to operate
Diaphragm rupture indication by manometer

Field of application:

Flow free mediums with the following characteristics:

aggressive
viscous
radioactive
flammable
odorous
toxic

Feeding Pumps

General Overview:

Sera has designed feeding diaphragm pump to feed and transfuse aggressive media with a low viscosity.

Capability characteristics:

Leakage free
Dry run safety
High-quality materials
Continuous operation with minimum maintenance
Long operating life
Easy to operate

Field of application:

Flow free mediums with the following characteristics:

aggressive
abrasive
viscous
radioactive
flammable
odorous
toxic

Air Driven Diaphragm Pumps

General Overview:

Sera air driven diaphragm pumps are cost-effective, leakage free displacement pumps. They are driven by dry, non-lubricated compressed air.

Advantages:

Cost-effective
Leakage free
Safe against overpressure
Low-maintenance continuous duty
Design according to ATEX
Safe to run dry
Dry priming
Adjustable flow capacity
High-quality materials
Robust

Field of application:

Free-flowing chemicals with the following characteristics:

aggressive
odorous
abrasive
flammable
viscous
toxic

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by Mbombela Resources but can be sourced by the same.

VALVES

Diaphragm Valves

Our diaphragm valves are specified in a wide range of applications; from abrasive slurries to water treatment and general industrial applications.

Straight Orifice Diaphragm Valves

Valve Design:

Careful design and the use of quality materials assure a long useful life of our Diaphragm Valve. The straight-through type passage of the Type “SO” valves ensures minimum restriction when the valve is open, thus giving maximum flow to even the densest fluids. There are two body alternatives available namely:

Straight screwed bodies from 25 mm (1″) to 80 mm (3″)
Straight flanged bodies from 25 mm (1″) to 350 mm (14″) (Flanges are drilled to your requirements)

A choice of hand wheel or chain wheel operated valves (with or without guides) is available. The diaphragm, which is made from raw materials to suit the fluids handled, completely isolates the bonnet assembly from the body of the valve, thus ensuring protection of the compressor and spindle from being damaged by abrasive and corrosive fluids.

Valve Performance and Valve Application:

The excellent flow characteristics achieved with the “SO” Diaphragm Valve ensures trouble-free performance even when handling thicker fluids, such as sludge and slurries. This proven system of controlling fluids together with a robust and simple construction makes for minimum maintenance downtime. Designed for easy maintenance, the entire bonnet/diaphragm assembly can be withdrawn by simply loosening the bonnet nuts, thus leaving the valve body and pipe work in place. The “SO” Diaphragm Valve has a wide range of applications in industry some examples are:

Foodstuffs
antibiotics
effluents
commercial vacuum duties

All parts are independently manufactured and are interchangeable with other types of diaphragm valves.

Valve Features:

Straight-through passage.
Robust construction.
Minimal resistance to flow.
Positive isolation of valve mechanism.
Easy maintenance.
Excellent leak-tightness.

Valve Advantages:

100% SA. Manufacture.
Easy interchange ability of parts.
Sure closure.
Long life.
Glandless construction.

Weir Orifice Diaphragm Valves

Valve Design:

The simple functional construction of our Diaphragm Valve makes maintenance and pipeline inspection easy. A long useful life is assured by careful design and use of quality materials. There are two body alternatives available:

Straight screwed bodies from 15 mm (1/2″) to 80 mm (3″)
Straight flanged bodies from 15 mm (1/2″) to 350 mm (14″), flanges are drilled to customer’s requirements.

A choice of hand-wheel or chain-wheel operated valves (with or without guides) are available. The diaphragm, which is made from raw materials to suit the fluids handled, isolates the moving mechanism from the fluids, thus ensuring protection of the compressor and spindle from being damaged by abrasive and corrosive fluids.

Valve Performance and applications:

Our Diaphragm Valve has an application in almost every industry. This proven system of controlling fluids together with high performance and trouble-free use in continuous application ensures minimum maintenance downtime. Designed for easy maintenance, the entire bonnet/diaphragm assembly can be withdrawn by simply loosening the bonnet nuts, thus leaving the valve body and pipe work in place. All Diaphragm Valve parts are independently manufactured and are interchangeable with other types of diaphragm valves.

Valve Features:

Flexible, reinforced diaphragm.
Operating mechanism protected from corrosion.
Compressor ensures tight closure.
Robust construction.
Positive isolation of valve mechanism.
Streamlined fluid flow.
Parts are interchangeable.

Valve Advantages:

100% SA. Manufacture.
Leak-proof.
Low flow resistance.
Long life.
Easy maintenance.
Sure closure.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Knife Gate Valves

Our knife gate valves are well suited in a wide range of applications and are suited for medium and large diameter pipelines.

Hand wheel Operated Unidirectional Knife Gate Valve

Description:

Face to Face Non Standard
Testing DIN3230
Working temperature: NBR ≤ 80°C, EPDM ≤ 120°C

Pneumatic Actuated Unidirectional Knife Gate Valve

Description:

Testing DIN3230
Working temperature: NBR ≤ 80°C, EPDM ≤ 120°C

Bidirectional Knife Gate Valve

Description:

Design as DIN3352, MSS-SP-81
F TO F: DIN3202, MSS-SP-81
Testing: DIN3312
Working temperature: NBR ≤ 80°C, EPDM ≤ 120°C

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Butterfly Valves

Our butterfly valves are well suited in a wide range of applications; Air, Water, Steam, Oil, Chemicals, Various acids etc. on Small, medium and large diameter pipelines.

Wafer Type Butterfly Valve

Notched Type Butterfly Valve

Lug Type Butterfly Valve

U Type Butterfly Valve

Double Flanged Butterfly Valve

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Pinch Valves

Careful design and the use of quality materials assure a long useful life of the “Open Frame Pinch Valve”. The straight through type passage of the pinch valve ensures minimum restriction when the valve is open, this giving maximum flow to even the densest fluids. There are two lengths of body available for the 200 diameter and above. Flanges are drilled to BS, SANS or ISO specification to suit customer requirements. The sleeve, which is made from raw materials to suit the fluids handled, is available in the working pressure range from 600kPa (6 Bar) to 2500kPa (25Bar). The frame can be supplied in either a full mild steel or stainless steel construction dependent on the environmental conditions and type of fluid being.

Performance and applications:

The excellent flow characteristics achieved with our “pinch” valve ensure trouble-free performance even when handling thick fluids such as sludge’s and slurries. This proven system of controlling fluids together with the simple robust construction makes for minimum downtime. Designed to ease of maintenance, the sleeve is replaceable on site.

The Sleeve is the only component that comes into contact with the medium being transported. It is heat/pressure molded from flexible natural or synthetic rubber type materials in layers with inter-layer reinforcement to provide strength/pressure resistance and stability.

Working pressure ratings of up to 2500kPa are available. We would not recommend that the Open Frame Pinch valve be used in areas where delicate equipment or personnel could be exposed to corrosive fluids in the unlikely event to sleeve failure. The “Closed frame pinch valve” would better suite such applications.

Electro-mechanical, pneumatic, hydraulic and or manually operated gearbox assisted actuation of our pinch valve is available dependent on application and pressure rating.

The open frame pinch vale has a wide range of application in industry. The can vary from acids to food-stuffs, antibiotics to effluents and commercial vacuum duties.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Ball Valves

Mbombela Resources can source and supply all types of ball valves for any application. We supply the following types of ball valves:

Forged Steel Welded Ball Valves
Carbon Steel Flanged Ball Valves
Full Port Flanged Ball Valves
Standard Port Flanged Ball Valves
Metal Seated Ball Valves
Lug & Wafer Ball Valves
Flanged Diverter Ball Valves
Threaded Full Port Ball Valves

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Symons Nordberg – Equivalent Cone Crushers & Spare Parts

BRODYLINE is a supplier of Symons Nordberg equivalent crushers as well as all cone crusher spare parts. We offer a wide range cone crushers to suit any application including aggregate quarries, mines and mineral recovery plants. Our main units supplied are listed here:

7 ft. – short head and standard
5½ ft. – short head and standard
4¼ ft. – short head and standard

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Allis Chalmers – Equivalent Crushers & Spare Parts

BRODYLINE is a supplier of Allis Chalmers equivalent crushers as well as all cone and gyratory crusher spare parts. We offer a wide range cone crushers to suit any application including aggregate quarries, mines and mineral recovery plants.

Allis Chalmers Hydrocone Crushers

From the older Allis Chalmers and Svedala models to the modern Sandvik Hydrocones, Mbombela Resources is able to source and supply premium replacement parts for your unit.

22″
36″
45″
51″
500™
60″
600™
700™
72″
84″

Allis Chalmers Gyratory Crushers

BRODYLINE has been supplying replacement parts for Gyratory Crushers for over a decade; giving our clients fully guaranteed and ISO 9001 certified parts.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Sandvik Hydrocone Crushers & Spare Parts

Mbombela Resources is a supplier of Sandvik equivalent crushers as well as all crusher spare parts. We offer a wide range cone crushers to suit any application including aggregate quarries, mines and mineral recovery plants.

Sandvik Hydrocone Crushers

From the older Allis Chalmers and Svedala models to the modern Sandvik Hydrocones, BRODYLINE is able to source and supply premium replacement parts for your unit.

1. H2000™2. H3000™

3. H4000™

4. H6000™

5. H8000™

6. H2800™

7. H3800™

8. H4800™

9. H6800™

10. H7800™

11. H8800™

1. CH420™

2. CH430™

3. CH440™

4. CH660™

5. CH870™

6. CH880™

7. CH890™

8. CH895™

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Replacement Crusher Spare Parts

BRODYLINE holds stock on most common crusher spare parts; providing superior quality engineered replacement spares when you need them. We supply replacement parts for Symons Nordberg, Sandvik & Allis Chalmers crushers; some of which includes (but not limited to the same):

Adjustment Cap
Adjustment Ring
Arm Guard
Bowl
Clamping Cylinder
Counter Weight
Counter Shaft
Counter Shaft Box
Counter Shaft Box Bushing
Countershaft Pinion
Counterweight Guard & Cover
Eccentric
Eccentric Bushing
Feed Hopper
Feed Plate
Gear
Head Ball
Hydraulic Drive Unit
Locking Bolt
Lower Head Bushing
Main Frame
Main Frame Liner
Main Frame Pin & Bushing
Main Frame Seat Liner
Socket
Socket Liner
T-Seal
Thrust Bearing
Thrust Washer
Torch Ring
Tramp Release Cylinder
U-Seal
Upper Head Bushing
Arm Liner
Bottom Shell Bushing
Bottom shell
Clamp Plate
Concave Ring
Counter Shaft Pinion
Dust Collar
Dust Seal Ring
Eccentric Wear Plate
Head Center
Head Nut
main shaft
main shaft Step
Mantle
Pinion shaft
Pinion shaft Bearing
Pinion shaft Housing
Pinion shaft Oil Seal
Piston Wear Plate
Scraper Ring
Spider Arm Shield
Spider Bushing
Spider Cap
Spyder Oil Seal
Step Washer
Top shell

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

ELECTRICAL DIVISION

Electric Motors
Electric Switchgear & Panels
Circuit Breakers
Mini Sub-Stations
Transformers
Generators

The Industrial & Mining Electric Motor Solution

BRODYLINE are resellers of the Marathon CMG electric motor range. We take pride in offering our clients great value and superior quality.

Introduction:

Since 1913, the name Marathon Electric has been associated with highly reliable, low voltage electric motors from 1/12 through 1250 horsepower. Today, that history of conservative motor designs, coupled with the best technology, materials, and manufacturing techniques, ensures premium operation and long service life in our above NEMA motor offering.

The power of quality and innovation are combined in our Blue Chip XRI® Medium Voltage motor family. The Blue Chip XRI® Medium Voltage incorporates advanced design techniques that contribute to such benefits as size and weight reduction, and air flow improvements that keep motor operating temperatures low and efficiencies high. All motors over 1000 volts have form wound stator coils that are vacuum pressure impregnated in 100% solid epoxy resin, and are final coated with an epoxy ester for additional resistance to abrasion and build-up of contaminants. Computer controlled machine tools maintain the tight tolerance needed for precise fits, runouts, and air gaps.

Marathon’s Blue Chip XRI® Medium Voltage motors are the right choice for applications demanding ruggedness and high dependability such as metal processing, paper making and mining.

Leader in Inverter Duty Motor Technology.
• Best Equipped Test Labs.
• Low Vibration and Conservative Designs.
• One of the Industry’s Best Warranties.
• ISO 9001:2000 Certified.

HGM* Series Motors – General Purpose

Frame Sizes: IEC 80 – IEC 315
• Protection: IP55
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: F with B Class Rise
• Construction: Cast Iron, TEFC

HGM have right hand side box as standard. Picture shows HGMT option

HGAHM Series Motors – High Specification

Frame Sizes: IEC 80 – IEC 200
• Protection: IP66
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: H with B Class Rise
• Construction: Cast Iron, TEFC

PPA Series Motors – High Specification

Frame Sizes: IEC 80 – IEC 500
• Protection: IP66
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: H with B Class Rise
• Construction: Cast Iron, TEFC
• Hazardous Certificates: Ex e Zone 1, Ex nA Zone2, Ex t Zone 21, 22

XPA Series Motors – High Efficiency

Frame Sizes: IEC 132 – IEC 315
• Protection: IP66
• Efficiency: High Efficiency to AS/NZS 1359.5:2004 (IE3 equivalent)
• Insulation Class: H with E Class Rise
• Construction: Cast Iron, TEFC

HLA Series Motors – Multi-mount

Frame Sizes: IEC 80 – IEC 160
• Protection: IP55 Stocked (upgradable)
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: F with B Class rise
• Construction: Aluminium, TEFC

HGA Series Motors – Enhanced Performance

Frame Sizes: IEC 80 – IEC 315
• Protection: IP55 Stocked (upgradable)
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: F with B Class temperature rise
• Construction: Cast Iron, TEFC
• Hazardous Certificates: Ex e Zone 1, Ex nA Zone 2, Ex t Zones 21, 22
• Smoke Spill Applications

XGA Series Motors – High Efficiency

Frame Sizes: IEC 80 – IEC 280
• Protection: IP55
• Efficiency: High Efficiency to AS/NZS 1359.5:2004 (IE3 equivalent)
• Insulation Class: F with B Class Rise
• Construction: Cast Iron, TEFC

HPD Series Motors – Flameproof

Hazardous Certificates: Ex d, Zone 1, Gas Group I & IIB, T4 Surface Temperature as per IEC 600079.1
• Frame Sizes: IEC 80 – IEC 315
• Protection: IP66
• Efficiency: MEPS2 to AS/NZS 1359.5:2004 (IE2 equivalent)
• Insulation Class: F with B Class Rise
• Construction: Cast Iron, TEFC
• VSD compatible with thermistors installed

Marathon HCM Motors – High Voltage

Frame Sizes: IEC 355 – IEC 560
• Protection: IP55
• Supply: 2,300 – 11,000V, 50Hz or 60Hz
• Insulation Class: F with B Class rise
• Construction: Cast Iron, TEFC
• VSD Compatible

Marathon HAA Motors – High Voltage

Frame Sizes: IEC 355 – IEC 1000
• Protection: IP55
• Supply: 2,300 – 11,000V, 50Hz or 60Hz
• Insulation Class: F with B Class rise
• Construction: Steel, CACA (CACW optional)
• Wound rotor motors available in frames IEC 315/355

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Electrical Switchgear & Panels

The main task of medium-voltage switchgear is cost-efficient and safe power distribution. Mbombela Resources offer world-class primary and secondary distribution switchgear solutions based on a choice of air or gas insulated equipment to suit every application. Our Switchgear product range includes both Indoor and Outdoor Switchgear.

Indoor Switchgear Products:

12 kV medium voltage Air Insulated Switchgear
24kV medium voltage Air insulated Switchgear
12-36kV medium voltage Gas insulated Switchgear
5 and 132kV Gas insulated Switchgear
LV Switchgear panels

Outdoor Switchgear Products:

Vacuum circuit breaker/current transformer unit, 36kV
HV and UHV Gas insulated Switchgear
HV mixed technology Switchgear
Current and voltage transformers up to and incl 220kV, either oil & paper or SF6 and cast resin
Disconnectors and Earthing Switches up to and incl 220kV
Life tank circuit breakers up to and incl 132kV
Surge arrestors up to and incl 220Kv

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Circuit Breakers

We supply Circuit Breakers that meet international safety standards. One-, two, three- and four-pole types are available with lever actuation for different mounting styles; some of which include:

Miniature Circuit Breakers
Molded Case Circuit Breakers
Motor Circuit Protectors
Motor Protection Circuit Breakers

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Mini Substations

Each mini substation is designed and custom built along with a full range of optional accessories to ensure that each and every individual customer’s requirements are met. Mini Substations range from 100kVa -1000kVa to various municipality, Eskom and private specifications. We use various brands of Ring Main Units including the likes of Siemens, Schneider and ABB products.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Transformers

BRODYLINE are setup to offer a complete range of power and distribution transformers designed to offer durability, reliability and absolute efficiency required in industrial, mining and commercial applications. We offer both liquid-filled and dry-type transformers as well as service support, including replacement parts and components.

Power Transformers
Distribution Transformers
Dry-Type Transformers
Special Application Transformers
Transformer Components

We supply various brands on our transformers including the likes of Siemens, Actom and ABB products.

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.

Diesel Generators

In our large line of electrical equipment; BRODYLINE further serves its clients by offering Soundproof Generators. These generators are fabricated using latest technology to assure the soundproof feature into it. Apart from this, the utilization of only quality-approved raw material in the fabrication process assures a longer service life to it. Please enquire with our sales consultants on size and specifications of units available.

Features:

Compact design
Soundproof
Longer service life
Environment friendly operations

OEM Brand names have been used for reference purposes only, and are not products or brands marketed by BRODYLINE, but can be sourced by the same.